QUALITY ASSURANCE FOR HAIRPIN STATORS WITH INDUSTRIAL CT

GET THE INSPECTION CAPACITY YOU NEED – Anywhere. Any­ti­me. Fast. 

Specialist for stator testing: 

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Hair­pin sta­tors tes­ted by auto­mo­ti­ve groups

Quick inspection of hairpin stators

The hair­pin sta­tor is an essen­ti­al com­po­nent of a modern electric motor. Hair­pins are often joi­ned by laser wel­ding to form a win­ding. The qua­li­ty of this joi­ning is cru­cial for the relia­bi­li­ty of an electri­cal­ly powe­red vehi­cle. New manu­fac­tu­ring pro­ces­ses, new pro­ducts and unclear qua­li­ty requi­re­ments pre­sent manu­fac­tu­rers with major chal­len­ges. To ensu­re qua­li­ty, inspec­tions using CT can make an important con­tri­bu­ti­on. This enab­les sta­tis­ti­cal moni­to­ring of the pro­duc­tion pro­cess, rapid feed­back in the event of sud­den devia­ti­ons and accom­p­animent of pro­cess adjustments.

40 times faster evaluation than a manual inspection

Scans with adap­ted spa­ti­al reso­lu­ti­on & a high­ly par­al­lel auto­ma­tic eva­lua­ti­on in rapid speed allow to check up to 40 sta­tors per day.

Evaluation in the cloud

You have your own CT?! Then upload your scans to our cloud & get the results in less than an hour through an auto­ma­tic evaluation.

Mobile CT solution

Rent your inspec­tion sys­tem only for as long as you need it! With Microvista’s uni­que mobi­le CT solu­ti­on you save high invest­ment cos­ts & long wai­t­ing times. 

Testing of all hairpins in electric motors

The CT tes­ting method deve­lo­ped by Micro­vis­ta makes it eco­no­mi­c­al­ly pos­si­ble to exami­ne the qua­li­ty of every hair­pin joint. A wide varie­ty of para­me­ters, such as pore volu­me or dif­fe­rent cut sur­faces, can be defi­ned as qua­li­ty para­me­ters. Thus, the auto­ma­tic eva­lua­ti­on of Micro­vis­ta offers signi­fi­cant­ly more infor­ma­ti­on than can be pro­vi­ded by stan­dard tools.